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Bumblebee Power Wagon
Early Preparation work has begun on the Bumblebee to be ready for the Cummins swap as soon as the M37 Bandit is complete this fall.  Pictures of the Cummins Conversion will be added at the end of this album.

My Dodge Power Wagon is a 1970 Export Model which served in the Danish Military.  When taken out of service, it was returned to the US. I purchased it, during 2001.  The restoration started immediatelly.  The entire PW was stripped to the bare frame and blasted with Black Beauty.  All parts were shot with PPG MP-170 Epoxy Primer, then PPG MP-182 Primer.  The Frame was shot with hardned PPG MOA Chassis Black.  The rest of the truck was shot with PPG Base/Clear.  The PW was stock PW except for the 24 volt electrcal system which was converted to 12 volt and the Military Bed.  I located a stock Power Wagon Bed in New Jersey.  It was in poor shape and required major work.  While rebuilding the bed, I added a 3/16" steel floor and had the entire bed shot with Line-X.

I installed a fresh Chrysler 318 and a NP-435 Transmission.  The Divorced NP-200 T case was then reinstalled.
The Ring and Pinion gears were changed to 4.89's.  To handle these performance up grades, 4 wheel power disk brakes were added as well as Saginaw Power Steering.  The Original Braden MU-2 winch which is Drive Shaft driven required a new Chelsea series 352 bi-directional PTO.

The Tires are STA Superlugs 900x16.  To provide clearence in the engine compartment, Helitool Suspended pedals were added replacing the original  floor mounted pedals thus allowing the brake Master Cylinder to be moved from the frame location to the fire wall.  Custom running boards fab'ed from 3/16" diamond plate were installed.

At the end of the album is the Cummins Diesel o
Date(s): 2001/2002. Album by Power Wagon. 1 - 88 of 88 Total. 9271 Visits.
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October 3,  2007
I am taking  some time from finishing the Bandit to remove the 318, driveline and all Helitool equipment.  Then actual start of the Cummins install will begin when the Bandit is complete

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Oct-3,-2007
The 4BTA is a Cummins 2000 recon driving into a GM NV-4500

After a complete check of the 4BTA showing compression of 298,295,290 and 300 for the 4 holes and a crank end  play of .008" plus great oil pressure both at idle and 1800 R's, I blessed the engine.  She will outlive me.  I had her steam cleaned today and then  painted her.

By Mid Month ( October 2007) I will ave the 318 and complete driveline removed from the Bumblebee.  Then  as soon as the M37 Bandit is complete, the Bumblebee Cummins Swap starts.


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Oct-3,-2007a

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October-5,-2007a

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October-5,-2007b

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Oct-19,-2007a
October 18, 2007

The 318, driveline and fuel tank all pulled.  Now to complete the Bandit and then drop the Cummins in the Bumblebee.


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February 17, 2008

Both 3rd Members converted to 4.89 ring and pinion and ARB Air  Lockers added.  Both are ready to go back in axle housings


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Feb-19,-2008-b
Establishing Engine/Transmission angle and Fabing Engine Mounts.  I have decided to set the engine prior to doing the suspension.  That way I can better tell what suspension changes are required with the weight of the 4BTA.

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Feb-19,-2008-a

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Feb-20,-2008
Front Engine Mounts  complete.

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Feb-21,-2008
Front Engine mounts installed.  Now to change the rear main seal on the 4BTA, install the clutch, differential and a few other things and the engine  can go in early next week.

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Feb-24-2008
Bumblebee gets her Oil Burner, a Cummins 4BTA.

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February 26, 2008

The Cummins is in her 'final' resting place.  Rest well....for now  
LOL !


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March-1-2008A
GM, NV-4500 installed

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March-1-2008B
No Transmission Cover mods needed other than elongate the shifter hole by .750"  towards the rear.  Then the floor boards will drop right in place.

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March-1-2008C
More than enough room for the electric fan between the Cummins and radiator in Tractor  mode.  A few brackets and that can be put to bed.

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March-28,-2008
It looks like the GM, NV-4500 will lend the needed clearances to run a PTO and Traditional  Shaft Drive Winch.

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ARB-COMP
ARB Locker compressor gets mounted behind the seat.  Thanks Dan for your work to bring us ARB Air Lockers !  Visit www.powerwagonlocker.com
for ARB Air Lockers for your Power Wagon, M-37 and WC's


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ARB Lockers all installed.  The Air Chuck for external air is mounted on the raiser of the drivers seat.

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Time to rebuild the Turbo.  The Turbo was near the max spec limits of radial and axial play.   Now she will be as new. I am trying to address every area  to avoid problems later on.  Today was tear down, inspect,  clean and paint.

Look at Album  'Turbo Rebuild' for pictorial of a complete rebuild.


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The Oil Burner could be lighted at any time.  Add a drive shaft, fuel lines and she can now move on her own.

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April-20-2008

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April 28 2008a
WC Centered rear axle housing being installed.

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April 28 2008 b
Centered rear in place.  Now to clean up the disk brakes and paint and the Bumblebee will be back on her sneakers probably tomorrow, May 1st

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May-10-2008a
Hydroboost Installed, brakes juiced.  
All thats really left is the new front springs which will be here on Monday 5/12, Intermediate Propeller Shaft and Seat Belts.


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May-10-2008b
The Aluminum Spacer between the MC and Hydroboost allows the Hydroboost to be clocked for best room and the MC to set level.

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May-11-2008
Front suspension  removed.  UPS shows my new springs are in Syracuse, I will have them tomorrow.
Roll Out is getting close.


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May-15-2008a
New Springs purchased from Steven Fowler.  Three additional leafs were added by Kevin at Plattsburgh Spring to carry the weight of the Cummins.  You can see placement of the new leafs ( they are the gray leafs) not yet painted

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May-15-2008

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May-15-2008b
Back on the ground with a 2.750" lift.

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Bumblebee

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BumbBee Calander

 
   
 
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